Toyota Yaris: Cowl top side panel (ASSY) - BODY PANEL REPLACEMENT - Toyota Yaris XP90 2005–2010 Collision Repair ManualToyota Yaris: Cowl top side panel (ASSY)

REPLACEMENT

REMOVAL

REMOVAL

INSTALLATION

INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimension diagram) Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

Cowl top side upper panel (ASSY)

    Front sidemember reinforcement (ASSY)
    REPLACEMENT With the radiator support and front fender apron removed. REMOVAL INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the bod ...

    Cowl top side upper panel (ASSY)
    REPLACEMENT With the cowl top side panel removed. INSTALLATION Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the ...

    See also:

    Proper and efficient work procedures
    1. REMOVAL (a) PRE-REMOVAL MEASURING. (1) Before removal or cutting operations, take measurements in accordance with the dimensions diagram. Always use a puller to straighten a damaged body or f ...

    How to use this manual
    Scope of the repair work explanation This text explains the welding panel replacement instructions from the vehicle’s white body condition. We have abbreviated the explanations of the removal an ...

    Clock
    With tachometer Without tachometer The digital clock indicates the time. To adjust the clock, put the key in the “ON” position. With tachometer— Pushing the reset knob flashes the ...